Before you start
- Isolation order: battery first. For any battery work, open the battery breaker before anything else and confirm it is locked out before you touch a terminal.
- Torque values and cable sizes are platform-specific — take them from the Kent M1 or Kent G3 battery wiring guide, never from memory.
- PPE for all terminal work: insulated gloves and insulated tools, minimum.
Handling and moving packs
Packs are heavy. Use mechanical handling and correct lifting technique throughout.- Never drag a pack by its cables or terminals.
- Keep packs upright during transit; protect them from impact and do not stack loose packs during a move.
- Lithium transport is classified under dangerous-goods rules (UN3481 class). Packs travel in their original packaging, by the book — no exceptions.
Storage rules
These rules apply to warehouse stock, dealer inventory, and any pack that will sit on a shelf or site before installation.
| Maximum ambient temperature | Maximum storage period |
|---|---|
| −20 °C to 35 °C | 12 months |
| −20 °C to 45 °C | 3 months |
| −20 °C to 55 °C | 1 month |
Damaged, leaking or misbehaving packs
Take a pack immediately out of service if it shows any of these signs:- Swollen casing
- Dented housing
- Leaking electrolyte
- Hissing sounds
- Burnt smell or scorch marks
No field-serviceable parts
There are no user-serviceable components inside a pack. Cells, BMS boards, and internal protection circuits are factory territory. The inverter’s battery-circuit fuse is also not field-replaceable. If something inside a pack is suspect, escalate — do not open.Common mistakes
Storing packs full to keep them 'ready'
Storing packs full to keep them 'ready'
The storage band is 30–60 % SOC. A pack stored full degrades faster and presents a higher thermal risk.
Working at terminals with a metal watch strap or rings on
Working at terminals with a metal watch strap or rings on
Metal across live terminals is a short-circuit hazard. Remove all jewellery before starting terminal work.
Treating a swollen pack as 'still works, still ships'
Treating a swollen pack as 'still works, still ships'
A swollen pack is a thermal-runaway hazard — it is out of service on the spot, not reduced-stock.
Jump-charging a flat pack from a bench supply
Jump-charging a flat pack from a bench supply
A dormant or deeply discharged pack must be woken the official way. See Not Charging / Not Discharging for the correct wake-up procedure.