The three rules
Right gland, right torque
Every cable must pass through a gland sized for that cable’s jacket diameter. Torque the gland so the seal compresses and grips the jacket — finger-tight is not sealed. An oversized gland bodged with tape or a wrap of self-amalgamating is a leak path waiting for the first monsoon.
Every unused port gets its bung
Fit the supplied sealing bungs in every unused gland entry and every knockout that is not in use. An open port is an insect highway and a capillary water inlet. There is no acceptable reason to leave any port uncovered.
Drip loop before every bottom entry
On every cable entering through the bottom of the gland plate, form a U-bend below the entry point before the cable rises to the gland. Water tracking down the cable jacket then falls off at the bottom of the loop instead of following the jacket straight into the gland seal. Also seal the top of any conduit so the conduit itself cannot channel water down to the plate.
How a correct drip loop works
Nothing drips from above — Kent siting policy
No water pipes, AC drain lines, vents, or window sills above the unit. Steady drips and condensation over months and years defeat gasket assumptions that were written for rain-jet resistance, not for a slow persistent tap.Commissioning evidence
The Site Photo Checklist requires:- A close-up of the gland plate showing every gland torqued and every unused port bunged
- At least one drip loop photo showing the U-bend clearly below the gland entry
If you are connecting the last cable at the end of a long day and the light is poor, take the gland-plate photo now anyway. A blurry photo with good content is more useful than no photo.
Common mistakes
Two cables through one gland
Two cables through one gland
One gland requires one round cable jacket. Two cables through one gland create an irregular cross-section the seal cannot grip. Even if it looks tight on the day, vibration and thermal cycling open the gap. Use a second gland.
Drip loop formed above the entry — the 'upside-down U'
Drip loop formed above the entry — the 'upside-down U'
A loop formed above the entry point is a collecting funnel, not a drip-off point. The bottom of the U-bend must be below the gland entry. Visually verify the geometry before closing up.
Silicone smeared over a wrong-size gland
Silicone smeared over a wrong-size gland
Silicone is not a substitute for a correctly sized and torqued gland seal. Silicone ages, cracks, and pulls away from smooth cable jackets within a few monsoon cycles. Replace the gland with the correct size — do not seal over the wrong one.